Glass-lined Disc Condenser
Heat Exchangers
1. Product Overview
Glass-lined Plate Condenser
The glass-lined plate condenser is a plate-type condensation and heat-exchange unit with a carbon steel body coated with a dense glass enamel layer. It consists of multiple glass-lined heat exchange plates stacked in assembly; gas passages and cooling water passages are formed between adjacent plates, and corrosive gas and cooling water flow counter-currently through neighboring channels to accomplish condensation heat exchange.
Widely applicable to: acidic gas condensation in chemical industry, corrosive solvent vapor condensation in pharmaceutical industry, exhaust gas condensation and recovery in pesticide industry, solvent recovery in dye and coating industry, etc.
2. Working Principle
Equipment features: excellent resistance to strong acids and alkalis, plates replaceable individually, relatively low maintenance cost, compact structure with a small footprint, and vulnerability to freezing if left idle over winter without draining the liquid.
Corrosive gas enters the gas passage from the top of the condenser and flows downward. Cooling water enters the cooling water passage from the bottom and flows upward, achieving counter-current heat exchange with the gas. Upon contacting the glass-lined plate surface, the gas releases latent heat, condenses into a liquid film flowing down along the plate wall, collects and discharges from the bottom condensate outlet. Cooling water, after absorbing heat, discharges from the top. Each glass-lined plate simultaneously serves to isolate corrosive media and transfer heat.
3. System Classification
| Type | Features | Application |
|---|---|---|
| Single-hole type | One circular hole per plate, gas and cooling water pass alternately | Older design, relatively smaller flow area |
| Multi-hole type | Multiple circular holes per plate, enlarged flow area | Newer design, higher heat exchange efficiency, larger processing capacity |
| Type | Features | Application |
|---|---|---|
| Single-pass condensation | Gas passes through once to complete condensation | Small condensation load, large condensation temperature difference |
| Multi-pass condensation | Gas passes back and forth multiple times, increasing condensation time | Large condensation load, higher condensation efficiency required |
4. Detailed Technical Parameters
4.1 Enamel Layer Properties
| Item | Specification |
|---|---|
| Enamel thickness | 0.8～1.2mm |
| Temperature range | -5°C～200°C |
| Dielectric strength test | 20kV high-frequency spark test, no breakdown |
| Surface hardness | Mohs hardness 6.0～6.5 |
4.2 Base Material
| Material | Application | Remarks |
|---|---|---|
| Q235B carbon steel | General conditions, enamel as anti-corrosion layer | Most commonly used base metal |
| Q345R vessel steel | Conditions with certain pressure requirements | Manufactured per pressure vessel standards |
4.3 Typical Specifications of Enamel Plate Condenser
| Specification (Dia.×Layers) | Plate Dia. (mm) | No. of Plates | Heat Exchange Area (m²) | Nominal Pressure | Cooling Water Nozzle | Gas Nozzle |
|---|---|---|---|---|---|---|
| Φ300×10 | 300 | 10 | 3～4 | Atmospheric | DN25～DN32 | DN40～DN50 |
| Φ400×15 | 400 | 15 | 6～8 | Atmospheric | DN32～DN40 | DN50～DN65 |
| Φ500×20 | 500 | 20 | 10～14 | Atmospheric | DN40～DN50 | DN65～DN80 |
| Φ600×25 | 600 | 25 | 16～22 | Atmospheric | DN50～DN65 | DN80～DN100 |
| Φ700×30 | 700 | 30 | 22～30 | Atmospheric | DN50～DN65 | DN80～DN100 |
| Φ800×35 | 800 | 35 | 30～40 | Atmospheric | DN65～DN80 | DN100～DN150 |
| Φ1000×40 | 1000 | 40 | 40～55 | Atmospheric | DN65～DN80 | DN100～DN150 |
Note: Actual heat exchange area may vary based on plate type (single-hole/multi-hole), spacing, pass count, etc. Customization available. Above table shows common configurations.
4.4 Design Conditions and Performance Indicators
| Parameter | Specification |
|---|---|
| Design pressure | Atmospheric (typically not exceeding 0.05MPa) |
| Design temperature | -5°C～200°C |
| Plate spacing | 10～20mm (determined by media and flow rate) |
| Sealing method | Acid and alkali resistant gasket sealing between plates |
| Support type | Leg support / Frame support |
| Surface treatment | Anti-rust paint on outer wall |
4.5 Electrical Parameters
Standard glass-lined plate condensers have no electrical requirements.
5. Core Component Selection
| Component | Common Brands | Features & Application |
|---|---|---|
| Inter-plate gasket | Quality domestic brands | Acid and alkali resistant rubber gasket or PTFE enveloped gasket, requires periodic inspection and replacement |
| Clamping device | Quality domestic brands | Bolt clamping or tie-rod clamping, ensures inter-plate sealing |
| Inlet/outlet flanges | Quality domestic brands | Per HG/T 20592 standard or customer requirements |
Customer brand preferences can be specified. For pre-owned equipment, availability depends on inventory.
6. Typical Application Fields
Chemical industry: Hydrochloric acid gas condensation, sulfuric acid mist condensation, chlorine gas condensation, organic acid vapor condensation
Pharmaceutical industry: Vapor condensation and recovery of corrosive solvents
Pesticide industry: Production exhaust gas condensation and recovery
Dye & coating industry: Organic solvent vapor condensation and recovery
Fine chemical: Various corrosive gas condensation
7. Design Standards and Certifications
| Standard | Description |
|---|---|
| GB/T 25001-2010 | Glass-lined equipment technical conditions (China) |
| GB/T 7995-2005 | Test method for mechanical impact resistance of glass lining |
| GB/T 7997-2005 | Method for measuring glass lining thickness |
| GB/T 7998-2005 | Determination of corrosion resistance of glass lining to boiling hydrochloric acid |
| ISO 9001:2015 | Quality management system |
| CE | Available upon request for international orders |
| EAC | Available upon request for Russia and Central Asia markets |
| GOST-R | Available upon request for Russian market |
8. Custom Optional Configurations
| Option | Details |
|---|---|
| Plate type | Single-hole / Multi-hole |
| Number of layers and diameter | Determined by heat exchange area requirement |
| Pass count | Single-pass / Multi-pass |
| Gasket material | Acid-resistant rubber / PTFE enveloped gasket |
| Inlet/outlet nozzle size | Matched to process piping |
| Support type | Leg support / Frame support |
| External insulation | Rock wool insulation + stainless steel or color steel cladding |
| Anti-freeze configuration | Drain valve, purge connection (drain and protect from freezing when idle in winter) |
9. Warranty Terms
| Equipment Status | Warranty Period | Warranty Scope |
|---|---|---|
| New equipment | 12 months | Glass-lined plates enamel layer, sealing gaskets, clamping device, inlet/outlet flanges |
| Refurbished equipment | 6 months | Glass-lined plates enamel layer, sealing gaskets, clamping device, inlet/outlet flanges |
| Pre-owned equipment (as-is supply) | 3 months | No additional damage to enamel layer, main functional components |
Glass lining special note: Natural aging of glass lining during normal use within the warranty period is not covered. Damage caused by improper use such as thermal shock (temperature difference exceeding 110°C), mechanical impact, or hard object scratching is not covered. Freezing damage caused by failure to drain accumulated liquid when idle in winter is not covered.
Final warranty terms are subject to contract. All orders include installation guidance and remote commissioning support.
10. Packaging and Delivery
| Item | Packaging Method |
|---|---|
| Glass-lined plates (loose) | Individual wooden box packaging per plate, inter-plate cushioning and isolation protection |
| Assembled unit | Bare packaging with steel band fixation, flange face protection |
| Accessories/gaskets | Wooden box or carton packaging |
Container capacity estimate (for reference only, subject to actual configuration):
Below Φ500×20: approximately 1-2 sets per 20'GP container
Φ500×20～Φ700×30: approximately 1-2 sets per 40'HQ container
Above Φ700×30: bulk vessel transport
Installation service: On-site installation guidance available. Glass-lined plate condensers require plate-by-plate assembly, gasket installation, and clamping, which should be performed under technical guidance.
11. Information Required for Inquiry
To obtain an accurate quotation, please provide the following information:
Name of condensation gas, composition, flow rate or condensation load
Condensation gas temperature and pressure
Cooling medium type (cooling water/other) and inlet/outlet temperature
Required condensate outlet temperature
Required heat exchange area (if known)
Plate type preference: Single-hole / Multi-hole
Inter-plate gasket material requirements
Whether insulation needed
Whether anti-freeze protection needed (winter idle conditions)
Equipment status preference: New / Refurbished / Pre-owned
Budget range and brand preference (if any)
Delivery terms: FOB/CIF/DDP
Destination port or delivery address (for freight calculation)