Reactor
Reaction Equipment
Stainless Steel Reactor
1. Product Overview
The stainless steel reactor is the core vessel for physical and chemical processes in the chemical, pharmaceutical and food industries. It combines a vessel body with an agitation system, drive unit, sealing system, heating/cooling jacket and electrical control system. Heating or cooling is supplied through external media and combined with agitation to deliver homogeneous mixing and a controlled reaction process.
Typical applications include fine chemical synthesis, pharmaceutical intermediate production, food additive preparation, resin polymerization and new energy material synthesis.
Key characteristics: strong corrosion resistance, high heat-transfer efficiency, reliable sealing, a wide choice of impeller types, and suitability for high-temperature and high-pressure duty.
2. Working Principle
Once the materials are charged into the vessel, the agitator driven by the motor creates both macro-mixing and micro-dispersion. Heating or cooling media — steam, thermal oil or cooling water — circulate through the jacket or internal coil to hold the process temperature. Gases generated during the reaction can be vented through the top nozzle or routed to a condensate-reflux system. Based on feedback from temperature and pressure sensors, the intelligent control system automatically adjusts the heating/cooling valve opening and agitator speed to keep process parameters constant.
3. System Classification
By Structural Form
| Type | Features | Application Scenarios |
|---|---|---|
| Open flat cover | Cover and body connected by flange, can be opened | Atmospheric or low-pressure reaction, manual material feeding |
| Closed welded | Body and cover integrally welded | Medium-high pressure reaction, high sealing requirements |
| Closed flanged | Cover and body connected by flange, detachable | Medium-low pressure reaction, requires regular cleaning |
By Agitator Type
| Type | Features | Application Scenarios |
|---|---|---|
| Anchor stirrer | Low speed, high torque, good wall scraping | High viscosity materials, crystallization process |
| Paddle stirrer | Simple structure, moderate shear force | General mixing, dissolution process |
| Frame stirrer | Close to the wall, prevents material sticking | High viscosity, heat-sensitive materials |
| Turbine stirrer | Strong shear force, good dispersion | Gas-liquid dispersion, solid-liquid suspension |
| Propeller stirrer | Large axial circulation | Low viscosity rapid mixing |
4. Detailed Technical Parameters
4.1 Common Materials and Applicable Conditions
| Material | Grade | Applicable Media | Remarks |
|---|---|---|---|
| 304 SS | 0Cr18Ni9 | General corrosive organic solvents, food grade | Basic configuration, cost-effective |
| 316L SS | 00Cr17Ni14Mo2 | Chloride-containing media, acetic acid, pharma | Recommended first choice, excellent corrosion resistance |
| 321 SS | 0Cr18Ni11Ti | High-temp conditions, intergranular corrosion resistance | Suitable for >400℃ |
| 904L SS | 00Cr20Ni25Mo4.5Cu | Strong corrosive media (sulfuric, phosphoric acid) | Special conditions |
| Titanium (TA2) | Commercial pure Ti | Strong corrosion (HCl, wet chlorine) | High cost, optional |
4.2 Typical Specification Table
| Effective Volume (L) | Design Pressure | Design Temp (℃) | Agitator Power | Agitator Speed | Jacket Heat Exchange Area (m²) |
|---|---|---|---|---|---|
| 50～100 | Atm～0.6MPa | -10～200 | 0.75～1.5kW | 60～200rpm | 0.5～0.9 |
| 200～500 | Atm～1.0MPa | -10～250 | 2.2～4kW | 60～200rpm | 1.5～3.2 |
| 1000～3000 | Atm～1.0MPa | -10～250 | 4～7.5kW | 40～150rpm | 3.5～8.5 |
| 5000～10000 | Atm～0.6MPa | -10～200 | 7.5～15kW | 30～120rpm | 9～18 |
| 15000～30000 | Atm～0.6MPa | -10～200 | 15～30kW | 20～80rpm | 20～40 |
Note: Actual configuration may be adjusted based on process media, pressure level, stirring form, etc., customizable on demand.
4.3 Design Conditions & Performance Indicators
| Parameter | Specification |
|---|---|
| Temp control accuracy | ±1℃ |
| Sealing form | Mechanical seal / Packing seal (Double mechanical seal optional) |
| Surface treatment | Internal Ra≤0.4μm (Pharma grade) / Ra≤0.8μm (Chemical grade) |
| Welding process | Argon arc welding, flaw detection per GB/T 150 |
| Support type | Lug support / Leg support / Hanging support |
4.4 Electrical Parameters
| Applicable Region | Voltage | Frequency |
|---|---|---|
| China/Russia/Central Asia | 380V | 50Hz |
| Middle East/Southeast Asia/Africa | 400V / 415V | 50Hz |
| South Korea | 380V | 60Hz |
| Americas (if needed) | 440V / 480V | 60Hz |
Please specify your local voltage and frequency when placing an order.
5. Core Component Selection
| Component | Common Brands | Features & Applications |
|---|---|---|
| Reducer | SEW (Germany), NORD (Germany), Guomao | Cycloidal: Compact; Helical gear: Low noise, high efficiency |
| Mech. Seal | John Crane, Burgmann, Domestic premium | Single: General; Double: Toxic/hazardous or high vacuum |
| Motor | ABB, Siemens, ABB Ex-proof type | Standard IP55, Ex d IIC T4 for hazardous areas |
| Controller | PLC/Microcomputer | Supports temp, pressure, speed display & control, data logging |
| Safety Valve | Shanghai Valve, Sufa | Set at 1.05～1.1 times design pressure |
Customers may specify brand preferences. For refurbished units, availability depends on stock.
6. Typical Application Fields
Fine Chemicals: resin synthesis, plasticizer production, surfactant preparation Pharmaceuticals: API synthesis, intermediate reactions (GMP compliant) Food Industry: food additive reactions, seasoning preparation (hygiene compliant) New Energy: lithium battery electrolyte preparation, cathode precursor synthesis Research Institutes: pilot scale-up, process development
7. Design Standards & Certifications
| Standard | Description |
|---|---|
| GB/T 150-2011 | Pressure Vessels (China) |
| NB/T 47003.1-2009 | Steel welded atmospheric vessels |
| ISO 9001:2015 | Quality Management System |
| CE | Available upon request (PED 2014/68/EU) |
| EAC | Available for Russia & Central Asia |
| GOST-R | Available for Russian market |
| ASME VIII | Available for Americas market |
8. Customizable Options
| Option | Details |
|---|---|
| Heating method | Jacket steam, thermal oil electric, jacket electric, far-infrared |
| Cooling method | Jacket cooling water, internal coil cooling |
| Agitator type | Anchor, Frame, Paddle, Turbine, Propeller, Combined |
| Sealing form | Packing, Single mech seal, Double mech seal, Magnetic |
| Nozzles | Sight glass, Manhole, Handhole, Solid feed port, Temp/Pressure sensor ports |
| Surface req. | Internal polish Ra≤0.2μm (Sterile grade), External insulation |
| Ex-proof req. | Ex-proof motor, instruments, control column |
9. Warranty Terms
| Equipment Status | Warranty Period | Warranty Scope |
|---|---|---|
| New Equipment | 12 Months | Body, Stirring system, Sealing system, Electrical components |
| Refurbished Equipment | 6 Months | Body, Stirring system, Sealing system, Electrical components |
| Idle Equipment (As-is) | 3 Months | Main functional parts |
Final warranty terms are subject to the contract. All orders include installation guidance and remote debugging support.
10. Packaging & Delivery
| Item | Packaging Method |
|---|---|
| Reactor Body | Bare with steel straps, flange protected, wooden frame optional |
| Stirring System | Wooden box, shock-absorbing fixed |
| Electrical Parts | Waterproof sealed, packed in wooden box |
| Accessories/Pipes | Wooden or carton box |
Container Capacity Estimation (for reference only):
500L reactor: approx. 1 x 20'GP 3000L reactor: approx. 1 x 40'OT or break-bulk 5000L reactor: break-bulk or flat rack
Installation: On-site installation guidance available. Large projects can dispatch technicians (travel & accommodation borne by buyer).
11. Information Required for Quotation
To get an accurate quote, please provide:
Effective volume or vessel dimensions required Working pressure and working temperature (max/min) Material name, viscosity range, corrosiveness, presence of solid particles Agitation purpose (mixing, dispersion, dissolution, mass transfer, etc.) Heating/cooling method and heat source type Material requirement (304/316L/321/special alloy) Local voltage and frequency (e.g., 380V/50Hz) Whether explosion-proof design is required (zone classification) Equipment status preference: new/refurbished/idle Budget range and brand preference (if any) Delivery terms: FOB/CIF/DDP Destination port or delivery address (for freight calculation)