Xuji Industrial Park, Liangshan, Shandong +86 159 5471 6367 sales@qingrunmachinery.com

Strapping Machine

Packaging Equipment

Strapping Machine

Strapping Machine

Professional Packaging Equipment Supplier

1. Product Overview

The strapping machine is an automated packaging device that uses strapping material (PP strap, PET strap, steel strap, etc.) to secure and bundle packaged items. It is widely applied for bundling cartons, wooden cases, bricks, pipes, printed materials, and other items. Through four sequential operations — automatic strap feeding, tensioning, sealing (heat sealing or seal-less locking), and cutting — the machine tightly wraps strapping material around the package to form a stable unit that prevents package opening and facilitates handling and transportation. Strapping machines feature high bundling speed, uniform tension, strong seal joints, and easy operation, making them essential end-of-line packaging equipment in modern logistics and production lines. They are classified into manual, semi-automatic, and fully automatic types by automation level, and into PP/PET plastic strap and steel strap types by strap material, to meet various strength and working condition requirements.

2. Working Principle

The working principle of the strapping machine involves four main steps: First, strap feeding — the feed wheel draws strapping material from the strap reel, guides it through the strap chute around the package, and returns the strap end to the machine inlet. Second, tensioning — once the strap end is clamped by the gripping mechanism, the tensioning wheel rapidly rotates to retract the strap, pulling it tightly against the package surface. Tension force can be adjusted according to different product and packaging requirements. Third, sealing (heat fusion) — the heating head inserts between the upper and lower strap layers, instantly heating them to melting temperature before retracting, and a pressure block immediately applies force to fuse the two layers together, forming a solid heat-sealed joint. For steel strap machines, a seal-lock mechanism crimps the strap ends together. Fourth, cutting — the cutter severs the strap, completing one strapping cycle. The entire process is automatically executed by a PLC or microcomputer controller, with sensors monitoring feeding, tensioning, and sealing status to ensure reliability and consistency of each strapping cycle.

3. System Classification

3.1 Classification by Strap Type

TypeApplicable StrapStrap WidthFeatures
PP Strap MachinePolypropylene (PP) strap6~15mmEconomical, heat-sealed joint
PET Strap MachinePolyester (PET) strap9~19mmHigh strength, weather-resistant
Steel Strap MachineSteel strap10~32mmHighest strength, seal-lock joint
Universal MachinePP/PET compatible6~19mmVersatile, easy format change

3.2 Classification by Automation Level

TypeOperation ModeStrapping SpeedTypical Application
Manual StrapperHandheld tool, manual tension & seal~10~15 straps/hrOccasional bundling, field work
Semi-Auto StrapperManual threading, auto tension & seal15~25 straps/minMedium output, multi-format
Fully Auto StrapperAuto feed, tension, seal & cut25~40 straps/minLarge-scale continuous production
Unmanned StrapperInline automatic strapping30~50 straps/minFully automated packaging lines

4. Detailed Technical Parameters

4.1 Material of Product Contact Parts

ComponentMaterialSurface TreatmentCharacteristics
FrameCarbon steel Q235Powder coatedHigh strength, rust-proof
Feed Wheel45# steel / rubberQuenched / vulcanizedWear-resistant, high friction
Tensioning WheelAlloy steelQuenched HRC45~50High wear resistance, high tension
Heating Head / Heating ShoeCopper alloy / ceramicAnti-oxidation treatmentFast heating, long life
CutterHSS W6Mo5Cr4V2Quenched HRC58~62Sharp and durable
Strap ChuteSS304 / engineering plasticPolished / injection moldedSmooth, no strap jamming
WorktableSS304Brushed finishCorrosion-resistant, easy clean

4.2 Specification Parameters

ParameterSemi-Auto TypeFully Auto TypeUnmanned Type
Strapping Speed15~25 straps/min25~40 straps/min30~50 straps/min
Applicable Strap Width6~15mm (PP)9~19mm (PP/PET)9~19mm (PP/PET)
Applicable Strap Thickness0.4~0.8mm0.5~1.2mm0.5~1.2mm
Max Tension Force800N2000N3000N
Min Package Size100×50mm100×80mm150×100mm
Max Package Size600×400mm (customizable)800×600mm (customizable)Unlimited (conveyor type)
Heat-Seal Joint Strength≥80% of strap strength≥85% of strap strength≥85% of strap strength
Table Height750~850mm750~850mmFlush with conveyor line
Total Power0.5~0.8kW1.0~1.5kW1.5~3.0kW
Machine Weight80~120kg180~280kg300~600kg
Dimensions (L×W×H)900×600×1500mm1200×800×1650mmCustom per production line

4.3 Performance Indicators

IndicatorParameter ValueTest Conditions
Strapping Qualification Rate≥99.5%Continuous 8-hour operation
Joint Qualification Rate≥99.8%Standard strap, normal operation
Tension Force DeviationWithin ±5%At set tension level
Noise Level≤70dB(A)Measured at 1m from equipment
Heating Shoe Heat-Up Time≤3 secondsAmbient temp 20°C
Strap Change Time≤30 secondsSkilled operator
MTBF≥3000 hoursNormal operating conditions
Equipment Availability≥98%Annual statistics

4.4 Electrical Parameters

ItemParameter
Power SupplySingle-phase AC220V±10%, 50Hz
Control PowerDC24V
Control SystemMicrocomputer controller / PLC
HMILED digital display / touchscreen
MotorStepper motor / DC gear motor
Heating Shoe Heating220V/150W ceramic heater
SensorsPhotoelectric / magnetic sensors
Safety ProtectionE-stop, overload protection, door interlock
CommunicationRS485 (network type)

Note: Electrical brands and specifications can be customized per request.

5. Core Component Selection

ComponentRecommended BrandModelFunction
Microcomputer ControllerGaodu/ZAPAKZP-900AStrapping sequence control & parameter setting
Stepper MotorLeadshine/Mitsubishi57 SeriesDrive feed & tensioning mechanism
Gear MotorChengbang/Guomao60W~90WMain drive reduction
HeaterCeramic heating element150W/220VHeating shoe fusion heating
Cutter AssemblySKH51 HSSCustomSever strapping material
Photoelectric SensorOmron E3ZNPN/PNPPackage position detection
Solenoid ValveAirtac/SMC4V210-08Pneumatic actuation control
CylinderAirtac/SMCMI SeriesPressing & clamping actions

Note: Core component brands can be configured per customer specification.

6. Typical Application Fields

Logistics & Express Industry: Carton and parcel strapping to prevent package opening, facilitating sorting and transportation. Can be integrated with automatic carton sealers and conveyors for fully automated packaging lines.

Printing & Publishing Industry: Bundling books, newspapers, and magazines. Requires neat, aesthetic strapping without damaging printed surfaces, typically using PP strap with light tension.

Building Materials Industry: Bundling bricks, tiles, and pipes. Requires high-strength strapping force, typically using PET or steel strap machines suitable for heavy-duty and outdoor environments.

Wood Industry: Bundling boards and lumber. Requires large-size strapping capacity and high tension, often using fully automatic steel strap machines.

Food & Beverage Industry: Strapping beer and beverage cases. Requires non-contamination of products, typically using food-grade PP strap and stainless steel machines.

7 Design Standards & Certification

7. Design Standards and Certifications

Standard CategoryStandard No.Standard Name
InternationalISO 9001:2015Quality Management System Requirements
InternationalISO 14120:2015Safety of Machinery — Guards
InternationalIEC 60204-1:2016Electrical Equipment of Machines
ChinaGB/T 19001-2016Quality Management System Requirements
ChinaGB/T 15706-2012Safety of Machinery — General Design Principles
ChinaGB/T 5226.1-2019Electrical Safety of Machinery
IndustryCEEU Machinery Directive 2006/42/EC
IndustryGB/T 26190-2010General Specifications for Strapping Machines

8. Customization Options

OptionDescriptionApplication Scenario
Dual-Strap FunctionTwo cross straps in one cycleProducts requiring reinforced strapping
Auto Positioning SystemPhotoelectric detection for automatic position adjustmentMulti-format mixed production
Anti-Slip Heating ShoeSpecial-texture heating shoe prevents strap slippageSmooth-surface PET strap
Cooling SystemForced air cooling for joint solidificationHigh-speed continuous strapping
Pneumatic Press DeviceCylinder-assisted package compressionLoose material bundling
Remote Monitoring ModuleIoT remote status monitoringMulti-device networked management
Stainless Steel Rust-Proof TypeAll-stainless-steel bodyHumid/corrosive environments
Wide/Narrow Strap Conversion KitQuick-change for different strap widthsMulti-width strap requirements

9. Warranty Terms

Warranty ItemWarranty Content
Machine Warranty Period12 months from acceptance date
Core Component WarrantyController/motor/reducer: 18 months
Wearable Parts WarrantyHeating shoe/cutter/feed wheel: 6 months
Software UpgradeFree upgrade during warranty period
Technical TrainingFree operator training during installation
After-Sales ResponsePhone response within 2 hours, on-site within 24 hours
Spare Parts SupplyGuaranteed for 5 years after production discontinuation

Note: Free repair and replacement during warranty for quality-related failures; damage caused by human factors or force majeure is excluded.

10. Packaging & Delivery

ItemDescription
Packaging MethodMachine wrapped in moisture-proof film + wooden crate
Crate SpecificationExport-grade plywood crate (fumigation-free)
Moisture ProtectionDesiccant + vacuum aluminum foil bag
Shock ProtectionEPE foam cushioning
Handling MethodForklift handling from base
Transport MethodTruck/railway/ocean shipping

Lead time: 30~45 working days after contract signing and deposit received. Installation: Simple units for user self-installation; complex units include on-site commissioning by seller's technician, approximately 2~3 working days.

11. Inquiry Information Required

To receive an accurate quotation, please provide the following information:

Package name and maximum dimensions (L×W×H)

Package weight range

Required strapping speed (straps/min)

Strap type (PP/PET/steel) and specifications (width×thickness)

Required tension force

Strapping method (single/dual/cross)

Number and spacing of strap positions

Upstream equipment type and interface requirements

Production environment requirements (standard/humid/explosion-proof)

Power supply specifications