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Hammer Crusher

Crushing Equipment

Hammer Crusher

Hammer Mill

1. Product Overview

1.1 General Description

The hammer mill is a crushing machine that uses high-speed rotating hammers to impact and break materials, and is widely used for coarse and intermediate crushing of medium-hard materials in the chemical, building material, mining and grain industries. The hammers are hinged to the rotor and strike the material as it rotates at high speed; material broken by the hammers rebounds against the liner plates and is crushed again, while particles of the required size are discharged through the screen. The hammer mill offers a large crushing ratio (10-50), high capacity and a simple structure, but the hammers wear relatively fast and need periodic replacement. A dust collection system can be fitted to reduce dust pollution.

1.2 Key Features

  • Large crushing ratio (10-50); coarse to intermediate crushing completed in a single pass
  • High capacity, suitable for large-scale continuous production
  • Hinged hammer design swings away from uncrushable objects to protect the rotor
  • Adjustable discharge size controlled by the screen plate
  • Simple structure and easy maintenance
  • Optional dust collection system for a clean working environment
  • Hammers can be turned over for extended service life
  • A wide choice of hammer materials

1.3 Document Scope

This technical specification covers the design principles, performance parameters, system classification, selection of core components, application fields, design standards and certifications, custom optional configurations, warranty terms, packaging and delivery, and the information required for inquiries of the hammer mill, serving as a comprehensive reference for procurement selection and engineering communication.

2. Working Principle

2.1 Hammer Mill Process Flow

Hammer mill process flow: feeding → material enters the crushing chamber → high-speed impact from the hammers → rebound against the liner plates → repeated impact crushing → discharge through the screen → collection. Material enters the crushing chamber through the top feed inlet, where the high-speed rotating hammers (tip speed 40-60 m/s) strike it with great force; the broken material rebounds off the toothed liner plates and is struck by the hammers again. Particles of the required fineness pass through the bottom screen and are discharged, while coarse particles remain in the crushing chamber for further reduction. The hinged hammer design swings away when uncrushable material enters, protecting the machine from damage.

3. System Classification

ClassificationTypical modelsParameter rangeApplicationsKey features
SmallPC-400, PC-600Rotor diameter 400-600 mmSmall-batch production4-8 hammer sets
MediumPC-800, PC-1000Rotor diameter 800-1000 mmRegular production12-18 hammer sets
LargePC-1200, PC-1500Rotor diameter 1200-1500 mmLarge-scale production24-36 hammer sets

4. Technical Parameters

4.1 Main Technical Parameters of the Hammer Mill

ParameterPC-400PC-600PC-800PC-1000PC-1200PC-1500
Rotor diameter (mm)400600800100012001500
Feed size (mm)≤80≤100≤120≤150≤180≤200
Discharge size (mm)5-255-255-305-355-405-40
Capacity (t/h)3-88-1515-3025-5040-8060-120
Motor power (kW)1122375590132
Number of hammer sets4812182436
Speed (rpm)12001000800700600500
Weight (kg)800150030005500900015000

4.2 Dimensions and Weight

ModelLength (mm)Width (mm)Height (mm)Net weight (kg)Footprint (m²)
PC-400120010009008001.2
PC-60015001200110015001.8
PC-80018001400130030002.5
PC-100022001700150055003.7
PC-120026002000180090005.2
PC-1500300023002100150006.9

5. Applications

Application fieldTypical materialsSpecial requirementsRepresentative products
MiningLimestone/coal/gypsumLarge crushing ratioLimestone powder
Building materialsCement raw materials/slagHigh capacitySlag powder
ChemicalSalt/soda ash/sulphurCorrosion resistanceIndustrial salt
GrainCorn/soybean mealFood gradeCorn crushing
FeedGrain/strawHigh capacityCompound feed

6. Core Component Selection

ComponentFunctionMaterialSelection notes
HammerImpacts and crushes the materialHigh-manganese steel/alloy steelCan be turned over when worn
RotorDrives the hammers40Cr/cast steelDynamic balancing required
Screen plateControls the discharge sizeWear-resistant steel plateReplaceable aperture
Liner plateRebounds material for secondary crushingHigh-manganese steelToothed design enhances rebound
HousingContains the materialCarbon steel/stainless steelReplaceable wear-resistant liner
Feed inletControls feedingSteelFitted with an adjusting gate
TransmissionTransmits powerPulley/couplingOverload protection required
BearingsSupport the rotorDouble-row spherical rollerRegular lubrication required

7. Design Standards and Certifications

Standard/CertificationScopeComplianceCertificate/Report
Relevant GB/T standardsDesign and manufactureFully compliantType inspection report
GMP (cGMP)Design, manufacture, documentationFully compliantGMP compliance certificate
ISO 9001:2015Quality management systemCertifiedISO 9001 certificate
CE certificationMachinery safety/EMCOptionalCE declaration of conformity
FDAFood-grade/pharmaceutical-gradeOptionalFDA compliance documents

8. Custom Optional Configurations

No.Custom itemOptionsDefaultImpact on delivery
1Hammer materialHigh-manganese steel/alloy steel/cemented carbideHigh-manganese steelAlloy +1 week
2Screen aperture5-40 mm optional10 mmCustom +1 week
3Dust collection systemNone/cyclone/bag filterNoneDust collection +1-2 weeks
4Material of constructionCarbon steel/stainless steelCarbon steelStainless steel +2 weeks
5Explosion protectionStandard/explosion-proofStandardExplosion-proof +2-3 weeks

9. Material Property Requirements

Material characteristicRequirementRemarks
Working temperature-40~250℃Depends on the seals and materials
CorrosivenessMild to moderate corrosion316L or lining required for strong corrosion
Explosion protectionSelected according to the siteZone1/Zone2 different levels

10. Warranty Terms

Warranty categoryPeriodCoverageConditions
Main equipment warranty12 monthsAll components included12 months from successful commissioning
Extended warranty (optional)24 monthsSame as the standard warrantyMust be purchased with the order
Wear parts warranty6 monthsSeals, bearings, etc.Normal wear excluded

11. Packaging and Delivery

ItemDetails
Standard lead time6-10 weeks after order confirmation
Custom configuration lead time10-16 weeks
IncotermsFOB Shanghai / CIF / DAP
PackingExport wooden case
ShippingContainer or break-bulk vessel

12. Information Required for Inquiry

No.Information requiredDescription/Example
1Material name and hardnessMohs hardness/compressive strength
2Feed sizemm
3Discharge sizemm
4Capacity requiredt/h
5Moisture content%
6Hammer material preferenceHigh-manganese steel/alloy
7Dust collection requiredYes/No
8Installation conditionsSpace/power/load-bearing