Magnetic Stirred Reactor
Reaction Equipment
Magnetic Drive Reactor
1. Product Overview
The magnetic drive reactor replaces the conventional mechanical seal with a magnetic coupling drive, providing complete hermetic sealing of the vessel. It consists of a reactor body, a magnetically driven agitator, a heating/cooling system, and a control system, completely eliminating the risk of dynamic seal leakage.
Widely applicable to: Highly toxic material reactions, high-purity chemical synthesis, precious metal catalytic reactions, flammable and explosive medium reactions, aerospace special material preparation, etc.
Equipment features: Zero leakage, extremely high sealing reliability, high-pressure resistance, no cross-contamination, suitable for hazardous media.
2. Working Principle
An external motor drives the outer magnet ring, which through magnetic coupling rotates the inner magnet ring and agitator shaft in sync — no dynamic seal penetrates the vessel wall. Heat-transfer fluid circulated through the jacket controls the internal temperature, while the contents are mixed, dispersed and reacted under agitation. Since there are no dynamic seal points, hazardous gases or liquids inside cannot escape along the shaft into the environment.
3. System Classification
By Magnetic Coupling Structure
| Type | Features | Application Scenarios |
|---|---|---|
| Synchronous magnetic coupling | Inner/outer rings rotate synchronously, no slip | Low viscosity, high speed |
| Asynchronous magnetic coupling | Slip exists, smooth torque transmission | Medium-high viscosity, large torque |
| PM + eddy current braking | Torque limiting function, overload protection | Critical safety applications |
By Pressure Level
| Type | Pressure Range | Application Scenarios |
|---|---|---|
| Low pressure | Atm～1.6MPa | General sealing requirements |
| Medium pressure | 1.6～10MPa | Pressurized hydrogenation, pressurized reactions |
| High pressure | 10～30MPa | Supercritical reactions, high-pressure polymerization |
| Ultra-high pressure | >30MPa | Special synthesis (Customized) |
4. Detailed Technical Parameters
4.1 Magnetic Drive Performance Parameters
| Parameter | Specification |
|---|---|
| Drive type | Permanent magnet coupling (NdFeB/SmCo) |
| Isolation sleeve material | 316L SS / Hastelloy C276 / Titanium |
| Isolation sleeve thickness | 1.5～3mm |
| Pressure rating | Up to 30MPa (customizable higher) |
| Temp adaptability | NdFeB ≤200℃, SmCo ≤350℃ |
4.2 Typical Specification Table
| Effective Volume (L) | Design Pressure | Design Temp (℃) | Stirring Power | Stirring Speed | Body Material |
|---|---|---|---|---|---|
| 1～5 | 10～30MPa | ≤350 | 0.18～0.37kW | 0～1500rpm | 316L/Hastelloy |
| 10～50 | 5～20MPa | ≤300 | 0.75～2.2kW | 0～1000rpm | 316L/Hastelloy |
| 100～500 | 1.6～10MPa | ≤250 | 2.2～7.5kW | 0～500rpm | 316L/Titanium |
| 1000～3000 | Atm～6.3MPa | ≤200 | 5.5～15kW | 0～300rpm | 316L |
Note: High-pressure small-volume equipment is mostly for lab/pilot; large volumes generally have lower design pressures.
4.3 Design Conditions & Performance Indicators
| Parameter | Specification |
|---|---|
| Temp control accuracy | ±1℃ |
| Seal leakage rate | Zero leak (Helium leak ≤1×10⁻⁸ Pa·m³/s) |
| Internal surface roughness | Ra≤0.4μm (Standard) / Ra≤0.2μm (High-purity) |
| Stirring form | Mag paddle / Mag anchor / Mag turbine |
| Support type | Lug / Leg |
4.4 Electrical Parameters
| Applicable Region | Voltage | Frequency |
|---|---|---|
| China/Russia/Central Asia | 380V | 50Hz |
| Middle East/Southeast Asia/Africa | 400V / 415V | 50Hz |
| South Korea | 380V | 60Hz |
| Americas (if needed) | 440V / 480V | 60Hz |
Please be sure to specify local voltage and frequency when placing an order.
5. Core Component Selection
| Component | Common Brands | Features & Applications |
|---|---|---|
| Magnetic coupling | Import/Domestic premium | NdFeB: Normal temp; SmCo: High temp |
| Isolation sleeve | Custom | 316L standard; Hastelloy for strong corrosion; Ti for chloride media |
| VFD | ABB, Siemens, Danfoss | Stepless speed control, precise stirring speed |
| Motor | ABB, Siemens | Variable frequency motor |
| Controller | PLC | Real-time monitoring of temp, pressure, speed, torque |
Customers can specify brand preferences. Refurbished equipment depends on inventory.
6. Typical Application Fields
Precious metal catalysis: Pd/C hydrogenation, Pt catalytic oxidation Pharmaceuticals: Highly toxic API synthesis (GMP compliant) Pesticides: Highly toxic organophosphorus synthesis Fine Chemicals: High-purity reagent preparation, flammable/explosive reactions Research: Supercritical reactions, high-pressure phase behavior
7. Design Standards & Certifications
| Standard | Description |
|---|---|
| GB/T 150-2011 | Pressure Vessels |
| HG/T 3648-1999 | Technical conditions for magnetic drive reactors |
| ISO 9001:2015 | Quality Management System |
| CE | Available upon request (PED Directive) |
| EAC | Available for Russia & Central Asia |
| GOST-R | Available for Russian market |
8. Customizable Options
| Option | Details |
|---|---|
| Body material | 316L / Hastelloy C276 / Titanium TA2 / Zirconium |
| Heating method | Jacket electric, thermal oil, internal coil |
| Stirring form | Paddle, Anchor, Turbine, Self-priming |
| Observation | High-pressure sight glass, online sampling valve |
| Safety config. | Safety valve, rupture disc, P/T interlock shutdown |
| Recording | Data logger, historical curve storage |
9. Warranty Terms
| Equipment Status | Warranty Period | Warranty Scope |
|---|---|---|
| New Equipment | 12 Months | Magnetic coupling, isolation sleeve, body, electrical |
| Refurbished Equipment | 6 Months | Magnetic coupling, isolation sleeve, body, electrical |
| Idle Equipment (As-is) | 3 Months | Main functional parts |
Final warranty terms are subject to the contract. All orders include installation guidance and remote debugging support.
10. Packaging & Delivery
| Item | Packaging Method |
|---|---|
| Reactor Body | Bare with steel straps, flange protected |
| Magnetic Drive | Wooden box, shock-proof |
| Electrical Parts | Waterproof sealed in wooden box |
| Accessories | Wooden box |
Container Capacity Estimation (for reference only):
50L magnetic reactor: approx. 1x 20'GP 500L magnetic reactor: approx. 1x 40'HQ
Installation: On-site guidance available. Large projects can dispatch technicians (travel & accommodation borne by buyer).
11. Information Required for Quotation
To get an accurate quote, please provide:
Effective volume requirement Working pressure, working temperature Reaction medium name, concentration, corrosiveness Involves flammable/explosive or highly toxic materials? Stirring speed range and purpose Heating/cooling method Body material requirement (316L/Hastelloy/Titanium) Local voltage and frequency Equipment status preference: New/Refurbished/Idle Budget range & brand preference (if any) Delivery terms: FOB/CIF/DDP Destination port or delivery address (for freight calculation)