3D Mixer
Mixing Equipment
1. Product Overview
The 3D mixer is a mixing equipment that makes the cylinder perform complex spatial movements such as translation, rotation, and tumbling. It consists of a base, drive system, universal joints, and mixing cylinder. Widely used for: high uniformity powder mixing in pharmaceuticals, chemicals, and food. Features: full-space dead-angle-free movement, short mixing time, extremely high uniformity, large loading factor.
2. Working Principle
While the driving shaft rotates the cylinder, the driven shaft makes the cylinder swing and tumble in 3D space via universal joints. The materials follow complex spatial flows, constantly changing relative positions for highly uniform mixing.
3. System Classification
By Motion Trajectory:
Swing 3D Mixer: Cylinder swings in multiple directions / Suitable for light, fragile powders
Rocking 3D Mixer: More intense tumbling / Mixing materials with large specific gravity differences
Vacuum 3D Mixer: Equipped with vacuum function / Mixing easily oxidized materials
4. Detailed Technical Parameters
4.1 Common Materials
| Material | Applicable Components | Remarks |
|---|---|---|
| 304 Stainless Steel | Cylinder, piping | Pharma and food preferred |
| 316L Stainless Steel | Internal contact parts | High purity, anti-corrosion |
| Carbon Steel | Base | Load-bearing structure |
4.2 Typical Specification Table
| Effective Volume (L) | Loading Factor | Spindle Speed | Motor Power | Mixing Time |
|---|---|---|---|---|
| 50～200 | 0.4～0.6 | 10～20 | 1.5～3 | 5～15min |
| 200～600 | 0.4～0.6 | 8～15 | 3～5.5 | 8～18min |
| 600～1500 | 0.4～0.6 | 5～10 | 5.5～15 | 10～20min |
4.3 Design Conditions & Performance
| Parameter | Specification |
|---|---|
| Mixing Uniformity | CV value ≤2% |
| Loading Factor | 40%～60% (Higher than V-type) |
| Motion Degree | 3D space (X/Y/Z axis composite) |
| Discharge Method | Flip discharge |
5. Electrical Parameters
| Region | Voltage | Frequency |
|---|---|---|
| China/Russia/Central Asia | 380V | 50Hz |
| Middle East/Southeast Asia/Africa | 400V / 415V | 50Hz |
| South Korea | 380V | 60Hz |
| Americas (if required) | 440V / 480V | 60Hz |
6. Core Component Selection
| Component | Brand/Material | Features & Applications |
|---|---|---|
| Mixing Cylinder | Custom processing | 304/316L, elliptical/cylindrical heads, no dead corners |
| Universal Joint | National standard/Custom | Alloy steel forged, withstands complex alternating torque |
| Drive System | National standard/Custom | Dual-shaft drive, VFD speed control |
| Seals | Custom matched | Sanitary clamp, silicone rubber seal |
7. Typical Application Fields
Pharmaceutical Industry: High uniformity medicine powder, precious raw material mixing
Food Industry: Nutrients, trace additive mixing
Chemical Industry: Masterbatch, catalyst mixing
New Energy: Cathode/anode material homogenization |
8. Design Standards & Certifications
| Standard | Description |
|---|---|
| JB/T 20178-2017 | Mixer standard (base applicable) |
| ISO 9001:2015 | Quality Management System |
| GMP | Good Manufacturing Practice |
| CE / EAC / GOST-R | Available upon request |
9. Custom Optional Configurations
| Option | Details |
|---|---|
| Cylinder Type | Split / Quick-opening / Elliptical head |
| Control Method | VFD / PLC automatic |
| Feeding/Discharging | Vacuum feeding / Pneumatic butterfly valve |
| Special Design | Explosion-proof / CIP |
10. Warranty Terms
| Equipment Status | Warranty Period | Warranty Scope |
|---|---|---|
| Brand New | 12 months | Cylinder, universal joints, drive system |
| Refurbished | 6 months | Cylinder, universal joints, drive system |
| Idle | 3 months | Main functional components |
11. Packaging & Delivery
| Item | Packaging Method |
|---|---|
| Main Unit | Tarpaulin wrapped, wooden skid base |
| Drive Parts / Motors | Fully enclosed wooden cases |
| Electrical / Accessories | Waterproof sealed packaging in wooden cases |
| Container Capacity Estimation (For reference only, subject to actual configuration): | |
| ≤300L model: Approx. 1x 20'GP |
600L model: Approx. 1x 40'OT or Bulk carrier On-site installation and commissioning guidance available.
12. Information Required for Inquiry
12. Information Required for Inquiry Material name, specific gravity difference, bulk density; mixing capacity; uniformity requirements; fragility; equipment status preference (new/refurbished/idle); delivery terms (FOB/CIF/DDP); destination port.